BH PLug

  • Overview
  • Specifications
  • Documentation
Downhole Technology’s Boss Hog plugs provide cost-effective pressure isolation in casing sizes from 2.750" through 6.250" ID. Whether hauling a heavy string of guns or cruising through a 20˚ toe up lateral, Boss Hog leverages patented HELISEAL® technology to allow operators to reliably seal 10 KSI differential pressures while enjoying the benefits of reduced pump-down water consumption and increased pump-down speeds.

Boss Hog Frac Plug Features:

HELISEAL Technology

  • Pump-down speeds of 600+ fpm
  • Double the pulling force of standard plugs
  • Typical pump-down fluid volume savings of 40%
  • 10 KSI+ differential at 250˚F
 

Optimized Cast Iron Slip

  • Fast drill out
  • Reduced casing damage
  • Extreme resistance to pre-set
 

Availability

  • Ball Drop, Ball in Place, Ball Check
  • Bridge
 

Sizes

  • 4.375" OD: 5.50" 17# and 5.50" 20#
  • 4.250" OD: 5.50" 20# and 5.50" 23#
  • 4.125" OD: 5.50" 23# and 5.50" 26#
  • 3.875" OD: 5.00" 18#
  • 3.650" OD: 4.50" 11.6# and 4.50" 13.5#
  • 3.500" OD: 4.50" 13.5# and 4.50" 15.1#
  • 3.375" OD: 4.50" 15.1# and 4.50" 17.7#
  • 3.063" OD: 3.19" through 3.50" ID patch and liner

Note: Hydraulic setting tools readily available.
 

Boss Hog Plug Type:


Plug Size:

Specs for 3.5 inch Boss Hog Bridge Plugs

  • Casing OD (in.) = 4.5
  • Min. Casing ID (in.) = 3.852
  • Max. Casing ID (in.) = 3.992
  • Temp (°F) = 250
  • Max. Pressure - Top (psi) = 10,000
  • Max. Pressure - Bottom (psi) = 8,000
  • Plug ID (in.) = N/A
  • Plug Weight (lbm) = 9
  • Plug Length (in.) = 16.5
  • Ball OD (in.) = N/A
  • Casing OD (in.) = 4.5
  • Min. Casing ID (in.) = 3.672
  • Max. Casing ID (in.) = 3.835
  • Temp (°F) = 250
  • Max. Pressure - Top (psi) = 10,000
  • Max. Pressure - Bottom (psi) = 8,000
  • Plug ID (in.) = N/A
  • Plug Weight (lbm) = 9
  • Plug Length (in.) = 16.5
  • Ball OD (in.) = N/A

Specs for 3.65 Boss Hog Bridge Plugs

  • Casing OD (in.) = 4.5
  • Min. Casing ID (in.) = 4.036
  • Max. Casing ID (in.) = 4.154
  • Temp (°F) = 250
  • Max. Pressure - Top (psi) = 10,000
  • Max. Pressure - Bottom (psi) = 8,000
  • Plug ID (in.) = N/A
  • Plug Weight (lbm) = 10
  • Plug Length (in.) = 16.5
  • Ball OD (in.) = N/A
  • Casing OD (in.) = 4.5
  • Min. Casing ID (in.) = 4.036
  • Max. Casing ID (in.) = 4.154
  • Temp (°F) = 250
  • Max. Pressure - Top (psi) = 10,000
  • Max. Pressure - Bottom (psi) = 8,000
  • Plug ID (in.) = N/A
  • Plug Weight (lbm) = 10
  • Plug Length (in.) = 16.5
  • Ball OD (in.) = N/A

Specs for 3.875 Boss Hog Bridge Plugs

  • Casing OD (in.) = 5
  • Min. Casing ID (in.) = 4.194
  • Max. Casing ID (in.) = 4.360
  • Temp (°F) = 250
  • Max. Pressure - Top (psi) = 10,000
  • Max. Pressure - Bottom (psi) = 8,000
  • Plug ID (in.) = N/A
  • Plug Weight (lbm) = 14
  • Plug Length (in.) = 17
  • Ball OD (in.) = N/A

Specs for 4.125 Boss Hog Bridge Plugs

  • Casing OD (in.) = 5.5
  • Min. Casing ID (in.) = 4.391
  • Max. Casing ID (in.) = 4.604
  • Temp (°F) = 250
  • Max. Pressure - Top (psi) = 10,000
  • Max. Pressure - Bottom (psi) = 8,000
  • Plug ID (in.) = N/A
  • Plug Weight (lbm) = 14
  • Plug Length (in.) = 18
  • Ball OD (in.) = N/A

Specs for 4.25 Boss Hog Bridge Plugs

  • Casing OD (in.) = 5.5
  • Min. Casing ID (in.) = 4.577
  • Max. Casing ID (in.) = 4.764
  • Temp (°F) = 250
  • Max. Pressure - Top (psi) = 10,000
  • Max. Pressure - Bottom (psi) = 8,000
  • Plug ID (in.) = N/A
  • Plug Weight (lbm) = 14
  • Plug Length (in.) = 18
  • Ball OD (in.) = N/A

Specs for 4.375 Boss Hog Bridge Plugs

  • Casing OD (in.) = 5.5
  • Min. Casing ID (in.) = 4.818
  • Max. Casing ID (in.) = 4.975
  • Temp (°F) = 250
  • Max. Pressure - Top (psi) = 10,000
  • Max. Pressure - Bottom (psi) = 8,000
  • Plug ID (in.) = N/A
  • Plug Weight (lbm) = 15
  • Plug Length (in.) = 18.5
  • Ball OD (in.) = N/A
  • Casing OD (in.) = 5.5
  • Min. Casing ID (in.) = 4.694
  • Max. Casing ID (in.) = 4.867
  • Temp (°F) = 250
  • Max. Pressure - Top (psi) = 10,000
  • Max. Pressure - Bottom (psi) = 8,000
  • Plug ID (in.) = N/A
  • Plug Weight (lbm) = 15
  • Plug Length (in.) = 18.5
  • Ball OD (in.) = N/A

Plug Size:

Specs for 3.5 inch Ball Drop Plugs

  • Casing OD (in.) = 4.5
  • Min. Casing ID (in.) = 3.852
  • Max. Casing ID (in.) = 3.992
  • Temp (°F) = 250
  • Max. Pressure - Top (psi) = 10,000
  • Max. Pressure - Bottom (psi) = N/A
  • Plug ID (in.) = 0.75
  • Plug Weight (lbm) = 8
  • Plug Length (in.) = 15.5
  • Ball OD (in.) = 1.75
  • Casing OD (in.) = 4.5
  • Min. Casing ID (in.) = 3.672
  • Max. Casing ID (in.) = 3.835
  • Temp (°F) = 250
  • Max. Pressure - Top (psi) = 10,000
  • Max. Pressure - Bottom (psi) = N/A
  • Plug ID (in.) = 0.75
  • Plug Weight (lbm) = 8
  • Plug Length (in.) = 15.5
  • Ball OD (in.) = 1.75

Specs for 3.65 inch Ball Drop Plugs

  • Casing OD (in.) = 4.5
  • Min. Casing ID (in.) = 4.036
  • Max. Casing ID (in.) = 4.154
  • Temp (°F) = 250
  • Max. Pressure - Top (psi) = 10,000
  • Max. Pressure - Bottom (psi) = N/A
  • Plug ID (in.) = 0.75
  • Plug Weight (lbm) = 9
  • Plug Length (in.) = 15
  • Ball OD (in.) = 1.75
  • Casing OD (in.) = 4.5
  • Min. Casing ID (in.) = 4.036
  • Max. Casing ID (in.) = 4.154
  • Temp (°F) = 250
  • Max. Pressure - Top (psi) = 10,000
  • Max. Pressure - Bottom (psi) = N/A
  • Plug ID (in.) = 0.75
  • Plug Weight (lbm) = 9
  • Plug Length (in.) = 15
  • Ball OD (in.) = 1.75

Specs for 3.875 inch Ball Drop Plugs

  • Casing OD (in.) = 5
  • Min. Casing ID (in.) = 4.194
  • Max. Casing ID (in.) = 4.360
  • Temp (°F) = 250
  • Max. Pressure - Top (psi) = 10,000
  • Max. Pressure - Bottom (psi) = N/A
  • Plug ID (in.) = 0.875
  • Plug Weight (lbm) = 13
  • Plug Length (in.) = 17
  • Ball OD (in.) = 2.0

Specs for 4.125 inch Ball Drop Plugs

  • Casing OD (in.) = 5.5
  • Min. Casing ID (in.) = 4.391
  • Max. Casing ID (in.) = 4.604
  • Temp (°F) = 250
  • Max. Pressure - Top (psi) = 10,000
  • Max. Pressure - Bottom (psi) = N/A
  • Plug ID (in.) = 0.875
  • Plug Weight (lbm) = 13
  • Plug Length (in.) = 18
  • Ball OD (in.) = 2.0

Specs for 4.25 inch Ball Drop Plugs

  • Casing OD (in.) = 5.5
  • Min. Casing ID (in.) = 4.577
  • Max. Casing ID (in.) = 4.764
  • Temp (°F) = 250
  • Max. Pressure - Top (psi) = 10,000
  • Max. Pressure - Bottom (psi) = N/A
  • Plug ID (in.) = 1.0
  • Plug Weight (lbm) = 13
  • Plug Length (in.) = 17.5
  • Ball OD (in.) = 2.125

Specs for 4.375 inch Ball Drop Plugs

  • Casing OD (in.) = 5.5
  • Min. Casing ID (in.) = 4.818
  • Max. Casing ID (in.) = 4.975
  • Temp (°F) = 250
  • Max. Pressure - Top (psi) = 10,000
  • Max. Pressure - Bottom (psi) = N/A
  • Plug ID (in.) = 1.25
  • Plug Weight (lbm) = 14
  • Plug Length (in.) = 17.5
  • Ball OD (in.) = 2.125
  • Casing OD (in.) = 5.5
  • Min. Casing ID (in.) = 4.694
  • Max. Casing ID (in.) = 4.867
  • Temp (°F) = 250
  • Max. Pressure - Top (psi) = 10,000
  • Max. Pressure - Bottom (psi) = N/A
  • Plug ID (in.) = 1.25
  • Plug Weight (lbm) = 14
  • Plug Length (in.) = 17.5
  • Ball OD (in.) = 2.125

Plug Size:

Specs for 3.5 inch Ball Check Plugs

  • Casing OD (in.) = 4.5
  • Min. Casing ID (in.) = 3.852
  • Max. Casing ID (in.) = 3.992
  • Temp (°F) = 250
  • Max. Pressure - Top (psi) = 10,000
  • Max. Pressure - Bottom (psi) = N/A
  • Plug ID (in.) = 0.625
  • Plug Weight (lbm) = 10
  • Plug Length (in.) = 16.5
  • Ball OD (in.) = .938
  • Casing OD (in.) = 4.5
  • Min. Casing ID (in.) = 3.672
  • Max. Casing ID (in.) = 3.835
  • Temp (°F) = 250
  • Max. Pressure - Top (psi) = 10,000
  • Max. Pressure - Bottom (psi) = N/A
  • Plug ID (in.) = 0.625
  • Plug Weight (lbm) = 10
  • Plug Length (in.) = 16.5
  • Ball OD (in.) = .938

Specs for 3.65 inch Ball Check Plugs

  • Casing OD (in.) = 4.5
  • Min. Casing ID (in.) = 4.036
  • Max. Casing ID (in.) = 4.154
  • Temp (°F) = 250
  • Max. Pressure - Top (psi) = 10,000
  • Max. Pressure - Bottom (psi) = N/A
  • Plug ID (in.) = 0.75
  • Plug Weight (lbm) = 10
  • Plug Length (in.) = 17
  • Ball OD (in.) = 1.063
  • Casing OD (in.) = 4.5
  • Min. Casing ID (in.) = 4.036
  • Max. Casing ID (in.) = 4.154
  • Temp (°F) = 250
  • Max. Pressure - Top (psi) = 10,000
  • Max. Pressure - Bottom (psi) = N/A
  • Plug ID (in.) = 0.75
  • Plug Weight (lbm) = 10
  • Plug Length (in.) = 17
  • Ball OD (in.) = 1.063

Specs for 4.375 inch Ball Check Plugs

  • Casing OD (in.) = 5.5
  • Min. Casing ID (in.) = 4.818
  • Max. Casing ID (in.) = 4.975
  • Temp (°F) = 250
  • Max. Pressure - Top (psi) = 10,000
  • Max. Pressure - Bottom (psi) = N/A
  • Plug ID (in.) = 1.25
  • Plug Weight (lbm) = 15
  • Plug Length (in.) = 17.5
  • Ball OD (in.) = 1.0
  • Casing OD (in.) = 5.5
  • Min. Casing ID (in.) = 4.694
  • Max. Casing ID (in.) = 4.867
  • Temp (°F) = 250
  • Max. Pressure - Top (psi) = 10,000
  • Max. Pressure - Bottom (psi) = N/A
  • Plug ID (in.) = 1.25
  • Plug Weight (lbm) = 15
  • Plug Length (in.) = 17.5
  • Ball OD (in.) = 1.0
  • Casing OD (in.) = 5.5
  • Min. Casing ID (in.) = 4.577
  • Max. Casing ID (in.) = 4.764
  • Temp (°F) = 250
  • Max. Pressure - Top (psi) = 10,000
  • Max. Pressure - Bottom (psi) = N/A
  • Plug ID (in.) = 1.25
  • Plug Weight (lbm) = 15
  • Plug Length (in.) = 17.5
  • Ball OD (in.) = 1.0

Plug Size:

Specs for 3.65 inch Ball-in-Place Plugs

  • Casing OD (in.) = 4.5
  • Min. Casing ID (in.) = 4.036
  • Max. Casing ID (in.) = 4.154
  • Temp (°F) = 250
  • Max. Pressure - Top (psi) = 10,000
  • Max. Pressure - Bottom (psi) = N/A
  • Plug ID (in.) = 0.75
  • Plug Weight (lbm) = 11
  • Plug Length (in.) = 16.5
  • Ball OD (in.) = 1.063
  • Casing OD (in.) = 4.5
  • Min. Casing ID (in.) = 3.939
  • Max. Casing ID (in.) = 4.068
  • Temp (°F) = 250
  • Max. Pressure - Top (psi) = 10,000
  • Max. Pressure - Bottom (psi) = N/A
  • Plug ID (in.) = 0.75
  • Plug Weight (lbm) = 11
  • Plug Length (in.) = 16.5
  • Ball OD (in.) = 1.063

Specs for 4.375 inch Ball-in-Place Plugs

  • Casing OD (in.) = 5.5
  • Min. Casing ID (in.) = 4.818
  • Max. Casing ID (in.) = 4.975
  • Temp (°F) = 250
  • Max. Pressure - Top (psi) = 10,000
  • Max. Pressure - Bottom (psi) = N/A
  • Plug ID (in.) = 1.0
  • Plug Weight (lbm) = 15
  • Plug Length (in.) = 18
  • Ball OD (in.) = 1.438
  • Casing OD (in.) = 5.5
  • Min. Casing ID (in.) = 4.694
  • Max. Casing ID (in.) = 4.867
  • Temp (°F) = 250
  • Max. Pressure - Top (psi) = 10,000
  • Max. Pressure - Bottom (psi) = N/A
  • Plug ID (in.) = 1.0
  • Plug Weight (lbm) = 15
  • Plug Length (in.) = 18
  • Ball OD (in.) = 1.438
  • Casing OD (in.) = 5.5
  • Min. Casing ID (in.) = 4.577
  • Max. Casing ID (in.) = 4.764
  • Temp (°F) = 250
  • Max. Pressure - Top (psi) = 10,000
  • Max. Pressure - Bottom (psi) = N/A
  • Plug ID (in.) = 1.0
  • Plug Weight (lbm) = 15
  • Plug Length (in.) = 18
  • Ball OD (in.) = 1.438

Learn more about this product:

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Read more about how our frac plugs perform in the wild.
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Learn more about the research, designing and manufacturing of our plugs.
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Read more about our frac plugs in a whitepaper written by our CEO and founder, Duke VanLue.